screen printing polyester cotton blend

Gildan’s strict quality control means that every shirt is manufactured with consistency and vibrant colors. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. Conway, Inc. 1116 MacDade Blvd, Building B Collingdale, PA 19023, A.I.R. Our proprietary process for screen printing on cotton/polyester blends utilizes all of the cutting-edge best practices and creates a fantastic result. Because it’s both easier and cheaper for this particular process. To prevent this problem, use highly opaque ink or print a base layer of a barrier material, and cure at the lowest recommended temperature. Screen Print. Branded Screen Printing's Guide to T-Shirt Fabric was created to help you decide on a fabric that works best with your custom t-shirt order. Due to its composition, a 50/50 fabric blend is highly susceptible to bleeding. Orders of 6 or more. Polyblend t-shirts are shrink-resistant and are designed to retain their shape longer than those made with 100% cotton. Screen Printing on Tri-Blends: A tri-blend garment will act more like carded cotton than a ring spun cotton garment. We offer a large catalog of ultra-soft infant & toddler blank clothing. The Gildan DryBlend 5.4 ounce, 50/50 Poly cotton Blend t-shirt is one of the most popular moister wicking shirts for screen printing. It’s time to push the boundaries and try to perfect screen printing on 50/50 blends. 65% color intensity 35% color loss due to cotton. If you require strong jewel tones or a precise color match, a 100% cotton fabric will work better. However, there are Important Changes to note. If you are printing on a 50/50 or tri-blend, a cotton pretreatment solution is recommended. What is Direct to Garment Digital Printing? We are here to help! As technology has advanced, there are now more accurate ways to monitor the temperature of the ink and the temperature of the 50/50 blend dyes in order to prevent this messy and unacceptable outcome. Apply ink with a single stroke, which is sufficient to achieve good coverage. Because it’s both easier and cheaper for this particular process. There are four standard ways to determine whether the cure of a print is correct, and one is better than the others. Cotton, Polyester, Cotton/Poly Blend. High screen tension produces low off-contact (the space between the fabric and the screen), which is exactly what you need in order to get a good result on 50/50 blends. Poly-Cotton Blend blanks are recommended when a “Vintage/Retro Look” is desired. However, this reading only reflects the temperature of the ink, not the fabric dye, and you need to see both for the best results. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. Also, when heat is applied to polyester fabric it can cause it to shrink or burn. 100% Polyester fabric allows for 100% of your image to be transferred into the fabric without losing the resolution of the original image. Traditionally, screen printing was always performed on 100% cotton materials. 65% color intensity 35% color loss due to cotton. Top 5 Questions About Direct To Garment T-shirt Printing, Keys to Success for Direct-to-Garment Printing on Dark Fabric. Our Texsource Polyester Inks are designed for use with cotton/polyester blends, 100% polyester, or stretchable poly fabrics (garments which can be difficult to print on due to their flexible nature and a process known as dye migration, where dye from polyester fibers is released into your ink when cured). Hey screen printers here is a quick video on screen printing polyester performance shirts. White 100% Polyester Blanks are recommended when sublimating vibrant colored designs. © 2020 Gildan Activewear - All Rights Reserved. Generally, polyester garments are cured at temperatures under 320°F. We also do digital printing and embroidery, and we can walk you through making the best choices for your order. Conway, Inc.1116 MacDade Blvd, Building B Collingdale, PA 19023, Phone: 1-610-534-0500Toll-Free Phone: 1-800-342-2723, Copyright 2016 AIR Conway  |  All Rights Reserved  |  Powered by, Contract Screen Printer, Embroidery & DTG Videos. Please call Branded if you have any questions. For best results, we recommend printing on Cotton, Polyester or Cotton/Poly Blend fabrics. Add the products you love to a favorites list and share directly from our site. It’s time to push the boundaries and try to perfect screen printing on 50/50 blends. The process of screen printing on a 50/50 blend involves heating the fabric that is going to be printed on, which can cause a 50/50 fabric blend’s dye to start to transition to a gas, which in turn causes the fabric dye to mix with the ink. Using a good quality, low bleed, high opacity white ink for all of your darker … Various blends, from polyester/cotton to polyester/viscose, have different challenges when screen printing. 1: Develop a business idea Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. PolyesterClothing.com provides high-quality screen-printing services at affordable wholesale prices with low minimums and quick turnarounds and being #1 Baby & Toddler Blank Clothing Supplier. Pantone Color Match. We Accept Requests for: Designs with 1-4 colors. Polos can be screen printed but cotton and cotton/poly blend fabrics must have a smooth surface (jersey knit) to obtain a clean print. NOTE Poly-Cotton Blend blanks are recommended when a “Vintage/Retro Look” is desired. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the most economical method for producing large quantities. These blended garments have plenty of advantages, but they also pose some of the same challenges that come with printing on fully … This goes for 100% cotton shirts as well as polyester or polyester blends. Choosing the right color or blend of cotton is key, though as while 100% cotton is best for the image, it might not always suit your particular needs and requirements. 50% polyester, 37.5% Airlume combed and ring-spun cotton, 12.5% rayon, 32 single 4.0 oz/yd2, 136g/m2. Fortunately, polyester does not need to be pre-shrunk like cotton. Sublimation is also limited by the color of apparel being personalized. Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. When it comes to making your choice, there are certain things you should keep in mind, such as the fabric the garment is made of. Keeping ink film thickness as low as possible is vital, as it’s more difficult to control the temperature of the ink the thicker it is. The second challenge is shrinkage. The first and most common way to check the cure is with heat-tape strips. On a 50/50 blend, they will not appear true to the intended color. Use consistent off-contact printing (leaving space between the screen and the substrate), which allows a uniform application of ink to the shirt’s surface. When it comes to custom screen printing, there are many choices to make, so this just makes it a little bit easier to decide on your perfect shirt. It’s also difficult to create an exact pantone color on a 50/50 blend. While screen printing on 50/50 fabrics is possible, some colors are easier to capture than others. This process is slower and more expensive than other options, but it’s a necessity for screen printing on 50/50 blends. This can also happen during the drying phase of screen printing, so it’s always been an obstacle to successful screen printing on 50/50 blends. Try our 100% Polyester Blank Fabrics for a VIBRANT/BRIGHT Colored Designs. The most common garment are t-shirts but we can print on sweatshirts, jerseys, caps, … These inks must be highly resistant to bleeding due to the susceptibility of bleeding from the fabric’s dye. Baby Bibs - 65%-35% Polyester-Cotton blanks Wholesale – Bulk – Baby Bibs -Bandana Bibs – Infant Plain Color Bibs Achieve a “VINTAGE – RETRO Look” by Printing on Poly-Cotton Blend Fabrics. What about ringspun cotton? With screen-print emblems, ink is applied to the top of the fabric to give your logo or design a bright, glossy sheen. To achieve this, you may need to use a catalyst in your ink to reduce the curing temperature. Conway are happy to answer any questions you have concerning screen printing on 50/50 blends—or any other screen printing needs you may have. When preparing screens, use a high-tension mesh with thin thread. Various blends, from polyester/cotton to polyester/viscose, have different challenges when screen printing. In addition, use a direct screen print only if you have a one-color print, or print two colors only if they do not butt up against one another. While screen printing on 50/50 blends is possible, there is significant expertise required to ensure that the final product will look great. As the market for 50/50 blends has increased, more screen printing companies are able to invest in these dyes, giving customers a wider choice of fabrics. Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. These emblems are manufactured to withstand the harshest industrial laundering. Cotton is the most widely produced natural fiber on the planet. We can print on many surfaces! The major issue with screen printing on 50/50 t-shirts is the tendency of deep dyes to bleed through light … The second way is by using a pyrometer that reads the temperature without touching the ink. 100% cotton, on the other hand, will hold the screen printed image better, and is less likely to bleed during the printing process. Contact A.I.R. Printing white ink on a 100% cotton tee shirt that has been re-dyed may also result in color bleeding into the ink layer. However, these strips don’t give an exact measurement of temperature, so they don’t work very well for something as precise as screen printing on 50/50 blends. While the ink needs to be heated up to at least 320 degrees Fahrenheit, the 50/50 blend fabric can’t surpass 360 degrees Fahrenheit before bleeding will occur. Visit our screen printing blanks. Cotton. We offer 100% cotton blends, poly blends (50% cotton/50% polyester), and tri-blends (50% polyester/25% cotton/25% rayon or 50% polyester/37% ring-spun combed cotton/13% rayon). Vintage print strong jewel tones or a precise color match, a pretreatment. Without touching the ink cotton blend apparel, screen printing on 50/50 blends distressed or vintage.... Of bleeding from the fabric to give your logo or design a bright, glossy sheen boundaries... Business to stay ahead of the high polyester content, these fabrics are more sensitive to which. Offer a large catalog of ultra-soft infant & toddler Blank clothing any other screen printing inks are perfect screen. A trickier process more sensitive to heat which makes curing a trickier process industrial! Include short curing time and temperature it may also shrink when dried after screen printing on blends... Direct to garment t-shirt printing, as they tend to absorb the ink and... 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